CD Printing – Choosing the proper Printing Way for Assembling your shed

The strategy of you select is governed by some key factors. They are the following:

The number of CDs do you require printed?
Exactly what is the intended utilisation of the end result?
May be the budget tight to the project?
What kind of artwork is intended for that discs? Photographic images or block colours?
Once these factors have been considered, you possibly can make a determination about which CD printing process is most suitable for your particular project.

Let’s take a look at every one of the processes in turn along with their advantages and disadvantages.

This CD printing method utilises a printer which uses precisely the same process as a possible computer printer a large number of home users will be informed about. Actually, many home printers might be built with a CD printing tray for use with pre-manufactured CDRs with a printable surface. A firm printing CDs professionally will likely be using an computer printer that is especially for the printing of CDs. These printers have an auto-loading mechanism enabling the unattended printing of up to 200 CDs. The printer automatically loads unprinted discs and unloads the finished discs onto separate spindles.

Digital CD printing one of such printers is slow but there are no fixed create costs involved. That is fine if the order amount of discs is less than 100, or 200 if you have no fixed, imminent deadline to the order.

This process of printing is capable of producing highly professional looking CDs just as one printing device can print at very high resolutions. The printed surface needs protection though and a layer of clear lacquer has to be placed on the discs to stop moisture being received by exposure to the ink through handling or experience of damp environments. This necessity adds significantly for the overall project time. Printable discs can be purchased who have a specifically formulated surface that becomes water-resistant after printing however they are more expensive than regular printable discs and thus a conclusion must be made dependant on the urgency of the project; extra expense for water-resistant discs or additional time for that use of a layer of clear lacquer?

CD Screen printing is ideal for artwork designs that entail solid areas of colour. Screen printing is done by using a machine which has a rotating bed that has 5 separate stations in which a different hue of ink can be applied. The CDs could have a base colour applied first in the whole disc area so that a screen printed CD design incorporate a total of 6 different colours maximum.

The ink found in the CD screen printing process is UV sensitive and as each colour is applied with a station, the disc moves within a UV lamp as it rotates round to another station. The UV lamp cures the ink this also only needs a moment of exposure.

Because process name suggests the screen printing is used by using very to be able to screens. There’s a separate screen for each colour in the artwork design. To make a screen, a film is produced which has other locations where ink just isn’t to get put on the disc, blacked out. The modern screen is initially coated using a thermal emulsion. The show along with the screen are aligned on top of one another using guide marks and they are placed into an exposure unit. In the event the screen is subjected to a hot, bright light, the spot of thermal emulsion not paid by the dark area around the film is cured. The screen might be washed which has a water spray and the parts of uncured emulsion wash away to reveal the mesh.

The screen will then be fixed at its station. Once every one of the screens have already been prepared this way, the printing can begin. The CDs are loaded to the machine by an automatic robotic arm system. They are put into a platen which supports the disc firmly set up. At each and every station, ink is added into the mesh screen plus a rubber squeegee blade passes over the top pressing the mesh down to the disc surface and forcing the ink over the nylon uppers holes and on the top of the disc. A lot of it application stroke takes with regards to a second every station applies ink into a disc simultaneously when the first 5 discs have already been fed into the system. This speed means that a screen printing machine can print a lot more than 3500 discs in the hour so large orders can be completed quickly.

You can find, however, significant fixed set up costs as a result of requirement for screens and films. These could be reduced by limiting the artwork to fewer colours, having a single colour print onto a silver disc is the most economical print. The fixed costs do imply this CD printing process is merely really viable for orders of over 100 discs.

The CD screen printing process can perform to become a truly amazing CD print at a extremely high resolution due to the usage of extremely to be able to screens. It’s not at all ideal, though, for printing photographic images due to presence of subtle colour gradients over these images. The thing that makes the screen printing process truly unique is the option of fluorescent and metallic inks that may really add a WOW step to your CD print.